The Foundry Process at Quaker City Castings

While the concept of casting may seem straightforward, our process is highly refined and quality-driven:

• Melting: We melt a range of metals, including; carbon steel, stainless steel, and high-alloy materials, in custom batch sizes using precise thermal control.
• Molding: We create durable molds using our no-bake sand system or centrifugal casting equipment, capable of producing everything from small precision parts to large industrial components.
• Pouring & Solidifying: Molten metal is carefully poured and allowed to solidify, with strict process control to minimize defects and maximize integrity.

• Finishing & Machining: Once the casting has cooled, we remove it from the mold and perform finishing operations like grinding, heat treatment, and CNC machining to deliver a part that’s fully functional and ready for use.

Thanks to our in-house machining capabilities, we offer complete, ready-to-ship parts from a single facility—saving our customers time and reducing overall project costs.

Common Applications of Castings

The parts we produce serve critical roles in many industries and infrastructures. Examples include:

• Defense and Military Components (e.g., armor housings, structural brackets)
• Pump and Valve Bodies
• Power Generation
• Rail and Transportation Hardware
• Industrial Equipment Housings and Liners

Whether it’s a heavy-duty industrial part or a precision military component, our castings are trusted by manufacturers who require performance, reliability, and consistency.

How Today’s Foundries Have Evolved

Modern foundries like Quaker City Castings have evolved significantly from their historical origins. We embrace:

• Advanced Materials: High-performance alloys for extreme environments.
• Cutting-Edge Equipment: CNC machining, thermal processing, and modern molding lines.
• Strict Quality Standards: Full traceability, non-destructive testing (NDT), and metallurgical analysis.
• Safety-First Culture: Updated PPE, clean facilities, and formal safety programs.

With these upgrades, we maintain consistent production, tight tolerances, and dependable delivery across every casting project.

Technological Innovation in Metal Casting

At Quaker City Castings, we continually invest in technology to improve quality, productivity, and customer satisfaction. Our capabilities include:

• No-Bake Sand Molding for flexibility in shape and size
• Centrifugal Casting for dense, high-integrity cylindrical parts
• Heat Treatment for metallurgical performance
• Precision CNC Machining for tight tolerances
• Non-Destructive Testing (X-ray, magnetic particle, ultrasonic)

We also partner closely with customers during the design phase to optimize casting geometry, reduce weight, and improve performance—delivering a better product from the start.

Why Foundries Matter

The foundry industry remains a cornerstone of global manufacturing. From infrastructure and energy to defense and transportation, castings make modern life possible. At Quaker City Castings, we’re proud to play a role in that legacy by producing American-made castings that meet the highest standards for strength, safety, and durability.

We invite you to explore our capabilities, learn more about our team, and see why manufacturers across the country trust Quaker City Castings as their foundry partner.

Work With Us

If you’re looking for a reliable partner for your casting needs, Quaker City Castings is here to help. Visit our contact us page directly to discuss how we can assist you. We are dedicated to providing solutions that enhance the efficiency and productivity of your operations.